Engineering & Fabrication of a Net Weight Rinser/Filler/Capper for Viscous Food Products

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Net Weight RinserFillerCapper for Viscous Food Products
Net Weight RinserFillerCapper for Viscous Food Products
 Net Weight RinserFillerCapper for Viscous Food Products2
Net Weight RinserFillerCapper for Viscous Food Products2
 Net Weight RinserFillerCapper for Viscous Food Products3
Net Weight RinserFillerCapper for Viscous Food Products3
 Net Weight RinserFillerCapper for Viscous Food Products4
Net Weight RinserFillerCapper for Viscous Food Products4

At WEIGHTPACK, Inc. we manufacture custom engineered and fabricated machinery for customers in a variety of industries. The project highlighted here was designed as a net weight rinser/filler/capper system for a customer in the food processing industry.

It utilizes our Tribloc system which includes a bottle rinser, net weight filler, and mechanical capper. The Tribloc system is especially designed for viscous food products, bringing net weight filling technology to an industry that has previously had to rely on less accurate volumetric piston fillers. Our system is perfect for peanut butter, jams, and spreadable cheese products. It is designed to be quickly drained and cleaned, providing flexibility for quick changeovers.

The system is made from 304 and 316 stainless steel and plastic to provide excellent durability and corrosion resistance through heavy use and cleaning. Corrosion resistance and cleanability are further enhanced by polishing the nozzle to a high gloss and the inside of the tank to a .2 micron mirror finish. The design minimizes product waste at changeover and the patented ceramic product distributer protects against contamination by foreign particles.

The rinser cleans the inside of the bottles before filling using either a wet rinse or air blower, depending on the customer's needs. The tube style filler provides direct flow of the product to the filler nozzle without the need for an on-machine hopper. The filler station includes a nozzle, a clamp to correctly position the bottle, a weight system at each cell, and dedicated electrical components. The mechanical capper completes the system. Weight cells at the filler determine whether a bottle meets the minimum pre-set weight requirements and the exact net fill weight of every container. Any container not meeting standards is marked for rejection. Sensors on the capper turret check every container for missing and misplaced caps. Any containers flagged at the capper sensor are marked for rejection. Volume and line speed for each system are set depending on each customer's specifications. For more details about our Tribloc system, please see the table below, or contact us directly.

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Highlights of this Rinser/Net Weight Tube Filler/Capper Tribloc Machine

Product Description
  • This Rinser/Net Weight Tube Filler/Capper Tribloc is used to Bottle and Pack a variety of viscous food products:
    • Jams
    • Peanut Butter
    • Spreadable Cheese
Custom Engineering & Fabrication Capabilities Applied/Processes
  • Primary:
    • Design Engineering/Product Development
    • System Fabrication - Forming, Bending, Machining, Welding
  • Secondary:
    • Assembly, Checkout, Shipping, Installation
Material Used
  • Stainless Steel, 304 & 316
  • Plastic
Material Finish: Product Contact surfaces
  • Polished to High Gloss: Filler Nozzle
  • 0.2 Micron Mirror Finish: Inside of Tank
  • Satin: Outside Surface
ComponentsTribloc Rinser/Filler/Capper
  • Rinser to clean inside of bottles (can be either wet rinse or air blower depending on customer requirements)
  • Tube Style Filler with direct flow of product to the fill nozzles without use of on-machine fill hopper
  • Weighing systems communicate with the HMI (Human Machine Interface)
  • Operator can receive or send data to the machine
  • Weighing Station is composed of :
    • a nozzle
    • bottle clamp to position bottle under nozzle
    • a weight cell at each station below bottle platform
    • dedicated electrical components
  • Mechanical Capper
Features
  • TUBE Type Filler design with no on-board product tank offers:
    • High drainability and cleanability (fast product change over)
    • Low amount of waste during the product change over
    • Perfect aseptic internal design-no dead areas in the product flow
    • Feed Tubes without any wear gaskets
    • No foreign particles to contaminate the product due to the patented ceramic product distributor
    • Nozzles with an innovative Laminar Flow design for a perfect anti-dripping & anti-foaming filling
    • Thermal insulation coating of nozzles, product manifold and pipes to minimize the temperature loss (if required) in case of Hot Fill
  • High Viscosity Applications include a positive displacement pump system (either a sine or screw pump depending on product), that is controlled directly by the onboard system computer
  • All moving elements have Torque Limiters
  • Electronic Weight Cells have Weight Limiters
  • Machine Base Frame
    • Sealed against Liquid Infiltration
    • Supplied with a Collector Tray
    • Protective Safety Panels up to a Total Height of 2.10 meters
In process testing/inspection performed
  • Net Weight Cells under each container on filler turret record:
    • If empty container meets preset weight range
    • Exact net fill weight of every container
    • Any container not meeting standards is automatically marked for rejection
  • Sensors on capper turret sense missing or improperly applied caps and mark the container for rejection
Industry for Use
  • Any product requiring quick changeover, and especially well-suited for high viscosity products.
Volume
  • Fill volume and line speed determined by pitch of machine selected to cover customer requirements
Delivery/Turnaround Time
  • Based on backlog at time of order, a Tube type Monobloc or Tribloc can normally be shipped 5 to 6 months after final specifications and down payment
Delivery Location
  • Either Goito, Italy or Powhatan, VA, USA depending on location of final customer
Standards Met
  • Customer Specifications, 3D CAD Drawing
Product Name
  • Tribloc - Rinser/Tube Type Net Weight Filler/Capper

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