Engineering & Fabrication of a Personal & Home Care Product Bottling & Capping System

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Engineering & Fabrication of a Personal & Home Care Product Bottling & Capping System
Engineering & Fabrication of a Personal & Home Care Product Bottling & Capping System
 Engineering & Fabrication of a Personal & Home Care Product Bottling & Capping System
Engineering & Fabrication of a Personal & Home Care Product Bottling & Capping System
 Engineering & Fabrication of a Personal & Home Care Product Bottling & Capping System
Engineering & Fabrication of a Personal & Home Care Product Bottling & Capping System
 Engineering & Fabrication of a Personal & Home Care Product Bottling & Capping System
Engineering & Fabrication of a Personal & Home Care Product Bottling & Capping System

At WEIGHTPACK, Inc., we have extensive experience engineering and building best quality, high speed personal care and home care product bottling systems. With their monoblock design that integrates filling and capping into one fully automatic and easy to operate system, our machines provide a state-of-the-art solution for packaging products such as shampoo, skin care lotion, and laundry detergent. Our net weight technology, which weighs each individual empty and filled container, provides the most accurate means of delivering the correct amount of product each time, every time.

These versatile filling and capping machines are capable of handling a wide range of liquid viscosities. Designed without crevices or corners to ensure smooth product flow without risk of contamination, all contact parts are finished to a high shine and are easily visible for inspection purposes. Filler tanks are appropriately sized for fast changeover and reduced cleaning times, and drive components are all sealed against liquid infiltration. Advanced electronics are employed for process control and monitoring functions to deliver maximum performance and keep pace with your production requirements.

These describe only a few of the many high quality features and benefits that a WEIGHTPACK personal care and home care product bottling system offers. To learn more about how we can help you with your application, contact us today.

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Highlights of this Classic Net Weight Filler/Capper Monobloc for Personal & Home Care:

Product Description
  • This Classic Net Weight Filler/Capper Monobloc is used to Bottle and Pack Home Care and Laundry Products such as:
    • Shampoos, Conditioners, Lotions
    • Liquid Laundry detergents
Engineering & Fabrication Capabilities Applied/Processes
  • Primary:
    • Design Engineering/Product Development
    • System Fabrication - Forming, Bending, Machining, Welding, Electrical Engineering/PC program development
  • Secondary:
    • Assembly, Checkout, Shipping, Installation
Materials Used
  • Stainless Steel, 304 & 316
  • Plastic
Material Finish: Product Contact surfaces
  • Polished to High Gloss: Filler Nozzle
  • Satin: Outside Surface
Components
  • Monobloc Filler/Capper
    • Weighing systems communicate with the HMI (Human Machine Interface)
    • Operator can receive or send data to the machine
    • Weighing Station is composed of :
      • a nozzle
      • bottle clamp to position bottle under nozzle
      • a weight cell at each station below bottle platform
      • dedicated electrical components
    • Mechanical Capper
Features
  • All moving elements have Torque Limiters
  • Electronic Weight Cells have Weight Limiters
  • Machine Base Frame
    • Sealed against Liquid Infiltration
    • Supplied with a Collector Tray
    • Protective Safety Panels up to a Total Height of 2.10 meters
  • The Filler Tank
    • Designed Without Crevices or Corners
    • Reduced Dimension of the Tank - reduces product change over time and saves on Cleaning Fluids
    • Reduced Cleaning Time
In process testing/inspection performed
  • Net Weight Cells under each container on filler turret record:
    • If empty container meets preset weight range
    • Exact net fill weight of every container
    • Any container not meeting standards is automatically marked for rejection
  • Sensors on capper turret sense missing or improperly applied caps and mark the container for rejection
Industry for Use
  • Standard Liquid applications
Volume
  • Fill volume and line speed determined by pitch of machine selected to cover customer requirements
Delivery/Turnaround Time
  • Based on backlog at time of order, a Classic Monobloc can normally be delivered 4 months after final order entry
Delivery Location
  • Either Goito, Italy or Powhatan, VA, USA depending on location of final customer
Standards Met
  • Customer Specifications, 3D CAD Drawing
Product Name
  • Classic Net Weight Filler/Capper Monobloc

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