Engineering & Fabrication of a Corrosive Products Bottling System

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Engineering & Fabrication of a Corrosive Products Bottling System
Engineering & Fabrication of a Corrosive Products Bottling System
  Engineering & Fabrication of a Corrosive Products Bottling System
Engineering & Fabrication of a Corrosive Products Bottling System
  Engineering & Fabrication of a Corrosive Products Bottling System
Engineering & Fabrication of a Corrosive Products Bottling System
  Engineering & Fabrication of a Corrosive Products Bottling System
Engineering & Fabrication of a Corrosive Products Bottling System

This corrosive product bottling system is fully enclosed and suitable for products such as chlorine bleach, paint additives, and caustic cleaning solutions. Although harsh material processing presents many challenges, we built this system to deliver worry-free production despite exposure to caustic product.

To tolerate the corrosive environment, we constructed the base from carbon steel treated with a thick layer of epoxy paint. The drain pan and all lateral surfaces were executed in Super Duplex steel, which is roughly twice the strength compared to austenitic stainless steels and exhibits unparalleled resistance to localized corrosion, pitting, and cracking. We applied a Halar® coating on the stainless steel tanks to keep them resistant to any chemical product. Our engineers specified PVC-CAW for the conical tank bottom, nozzles, and other product-contact components because of its proven track record in tank and chemical equipment construction.

The machine is completely enclosed and will not contaminate any plant environment. Fumes generated during the bottling process are captured and channeled through a customer-supplied exhaust system operating in accordance with applicable regulations. Drive components, as well as the electronics of the weighing system, are below the machine table in a separately enclosed compartment that is over-pressurized with purified air. Abundant safety features protect workers from exposure to fume and splash.

WEIGHTPACK has executed several variations of this net weight corrosive product filling line which are operating with supreme reliability and accuracy at customer locations. For more information on this system and how it can help your application, contact us today.

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Highlights of this Corrosive Products Net Weight Filler/Capper System:

Product Description
  • This Corrosive Products Filler/Capper is used to Bottle Corrosive, Acidic or Basic Products, such as Chlorine Bleach, Toilet Bowl Cleaning Solutions, Paint additives, etc.
Engineering & Fabrication Capabilities Applied/Processes
  • Primary:
    • Design Engineering/Product Development
    • System Fabrication - Forming, Bending, Machining, Welding,
    • Electrical Engineering/PC program development
  • Secondary:
    • Assembly, Checkout, Shipping, Installation
Materials Used
  • Metals: Carbon Steel, Stainless 304 and 316, Titanium, as appropriate
  • Plastics as appropriate: PVC, CAW, PVDF
  • Specialty coatings as appropriate (Halar, etc)
Features
  • Anti-Corrosion Design:
  • Machine is Completely Enclosed, and fumes developed during fill are sucked out and channeled to the customer system set up to dispose of the fumes in accordance with Local Laws
  • Furnished with a Pure Air Feeding System that distributes Clean Air to all the Parts that cannot be manufactured out of Non-Corrosive Materials (eg: drive components)
Components
  • Base
    • Carbon Steel Treated with a Thick Layer of Epoxy Paint
    • Super DUPLEX Drain Pan for Any Spillage or Drainage
    • All Lateral Surfaces are Made in Super DUPLEX .
  • Tank
    • AISI 316L Stainless Steel, Completely Covered with HALAR in a Chemical Surface Treatment
    • Resistant to Any Product
    • Cover and Conical Bottom
    • Made of PVC CAW (thickness 50 mm)
  • Fill Nozzles
    • Made of PVC CAW (external parts)
    • PVDF (internal components) of the Nozzle
    • External Parts, Not in Contact with the Product, Manufactured in Super DUPLEX
  • Weight Scales
    • Attached to the Carrousel of the Machine with Quick Release Mechanisms
    • Quick Removal and Replacement
    • Scales are Enclosed
    • Constant Pressure of Clean Air Assures Protection from Fumes or Splash of Product
  • Drive Components
  • Drive Components (gears, electric motors, etc) as well as the Electronics of the Weighing System, are All Below Machine Table, and completely enclosed in a compartment that is over-pressurized with clean air
  • Capper
  • The capper is built with special coated materials to resist corrosion.
  • The capping heads are made of Super Duplex and Titanium
  • The magnetic head with manual torque adjustment is completely covered in PVC CAW
In process testing/inspection performed
  • Net weight cells under each container on filler turret record:
    • If empty container meets preset with range
    • Exact Net Fill Weight of every container
    • Any container not meeting standards are automatically marked for rejection
  • Sensors on capper turret sense missing or improperly applied caps and mark the container for rejection
Industry for Use
  • Any Corrosive Product Produced typically by the Chemical, Paint or Cleaning Solution Industries
Volume
  • Fill Volume and speed determined by pitch of machine selected to cover customer requirements
Delivery/Turnaround Time
  • A Corrosive Resistant Net Weight Filler/Capper will typically require 6 to 7 months from finalization of all specifications and down payment to final shipment
Delivery Shipping Location
  • Either Goito, Italy or Powhatan, VA, USA depending on location of final customer
Standards Met
  • Customer Specifications, 3D CAD Drawing, Corrosion Resistance in accordance with the product to be filled
Product Name
  • Corrosive Products Net Weight Filler/Capper

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